MEGASYNC™ Titanium

SITUATION/APPLICATION:
A flat-bed die-cutting machine is a crucial tool in the paper industry, for its ability to produce high-quality, precise cuts and designs, which are critical for various paperbased products. The machine typically consists of a flat cutting bed (that holds the die) and a moving platen pressing the material against the die to create precise cuts and shapes. Many modern flat-bed die-cutting machines are automated, featuring computerized controls for greater efficiency, accuracy, and speed.

THE PROBLEM:
The belts in the die-cutting machine are subjected to high and irregular torque. This strain can cause wear, tear, and frequent belt breaks. Belt failures cause unplanned downtime, disrupting the production schedule and reducing overall efficiency. Frequent belt replacements increase operational costs. On top of that, irregular torque can lead to inconsistent cutting quality, affecting the final product’s appearance and functionality.

SITUATION/APPLICATION:

Recycling converts waste materials into new materials while reducing the consumption of fresh raw materials. It also benefits the environment by reducing energy usage, air pollution (from incineration), and water pollution (from landfilling). A key process in recycling is the reclamation of food and beverage glass containers. They are 100% recyclable and can be recycled endlessly without loss in quality or purity. They can substitute up to 95% of fresh raw materials and over a ton of natural resources are saved for every ton of glass recycled. Glass Breakers are an essential piece of equipment used in the glass recycling process. They crush the glass and reduce it to a uniform size acceptable to the recycling process. These units require a very strong, compact and reliable drive
system that guarantees long life. They must withstand years of punishing use with minimal maintenance.

THE PROBLEM:
A manufacturer contacted Megadyne with the challenge of designing a cost effective, compact drive system to actuate the rotating, glass-crushing drums of a glass breaker. They required a durable light weight system with low maintenance requirements. Due to the great amount of torque required to rotate the drums, a very strong drive system was required.

SITUATION/APPLICATION:

A blower intake on a dragster is part of the forced induction system designed to significantly increase the engine’s power output. The blower, or supercharger, forces more air into the engine’s combustion chambers than would normally enter through natural aspiration. This increased air allows for more fuel to be burned, which in turn 
generates more power. The intake specifically directs this compressed air into the engine. In drag racing, 
where performance and speed are critical, the blower intake helps maximize the engine’s efficiency, resulting in higher horsepower and faster acceleration down the track.

THE PROBLEM:
The drag racing community faced challenges with the longevity and performance of belts installed in blowers for their monstrous engines. These engines push an astounding 1800 ft-lbs at 2,000 horsepower, with a staggering 7,700 RPM at the motor. When we discuss performance at this level, the stakes are extremely high.